User Contributed MET/CAL PROCEDURE ============================================================================= INSTRUMENT: Slaughter 727/103:Insulation Tester DATE: 29-Apr-97 AUTHOR: User Contributed REVISION: 0 ADJUSTMENT THRESHOLD: 70% NUMBER OF TESTS: 13 NUMBER OF LINES: 218 CONFIGURATION: Datron 1281 STANDARD: Yokogawa 2262 STANDARD: Clarostat 240-C ============================================================================= STEP FSC RANGE NOMINAL TOLERANCE MOD1 MOD2 3 4 CON 1.001 IEEE [SRQ OFF] 1.002 ASK- P F 1.003 ASK+ X 1.004 HEAD ÍÍ INITIAL CONDITIONS ÍÍ 1.005 DISP WARNING 1.005 DISP HIGH VOLTAGE is used or exposed during the performance 1.005 DISP of this calibration. DEATH ON CONTACT may result if 1.005 DISP personnel fail to observe safety precautions. 1.006 DISP The following Standard test equipment is required: 1.006 DISP Yokogawa 2262 Potential Transformer, DTB# 4-6 1.006 DISP Clarostat 240-C, DTB# 37-9 1.007 DISP Set the UUT front panel controls as follows: 1.007 DISP POWER .............................................. OFF 1.008 HEAD {} 1.009 HEAD {ÉÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ»} 1.010 HEAD {º AC VOLTS TEST º} 1.011 HEAD {ÈÍÍÍÍÍÍÍÍÍÍÍÍÍÍͼ} 1.012 HEAD {ÍÍ PROGRAMMED ACCURACY TEST ÍÍ} 1.013 HEAD {}ÍÍ PROGRAMMED ACCURACY TEST ÍÍ 1.014 JMP 2.001 1.015 EVAL 2.001 DISP Connect the system port 1 IEEE cable to the UUT IEEE 2.001 DISP connector. 2.002 DISP Connect the safety interlock to the UUT rear panel ELCO 2.002 DISP connector if availible (if not availible, connect a 2.002 DISP jumper between terminals A and D on the ELCO connector). 2.003 DISP ÿ Connect the UUT and the 1281 as follows: 2.003 DISP ÿ[27][91]1m 727/205 TO 1281[27][91]m 2.003 DISP ÿ OUTPUT + (red) ÄÄÄÄÄÄÄÄÄÄÄÄ> INPUT-HIGH 2.003 DISP ÿ OUTPUT - (black) ÄÄÄÄÄÄÄÄÄÄÄÄ> INPUT-LO 2.004 DISP Mechanically zero the UUT Kilovolts A.C. and 2.004 DISP Milliamperes A.C. panel meters. 2.005 DISP Set the UUT front panel controls as follows: 2.005 DISP POWER ............................................... ON 2.006 IEEE [TERM LF] 2.007 IEEE [@1281]ACV AUTO,FILT40HZ,TFER_OFF 2.008 IEEE C,@,A,0000,@,V,0500,@,I,0500,@,R,1,@,D,100,@,T,0,@,S,@; 2.009 HEAD [27][91]7m[27][91]5mLong settling time ..... Please wait 2.010 IEEE [D10000] 2.011 HEAD ÍÍ AC VOLTS TEST ÍÍ 2.012 IEEE [@1281] RDG?[I] 2.013 IEEE H,@ 2.014 ACC 2000 500.0V 150P% 10P/ 2.015 MEME 2.016 MEMC V 90.0U #! Test Tol 60, Sys Tol 0.095, TUR 631.579 (>= 4.00). 3.001 HEAD [27][91]7m[27][91]5mLong settling time ..... Please wait 3.002 IEEE [D5000] 3.003 HEAD ÍÍ AC VOLTS TEST ÍÍ 3.004 IEEE [@1281]ACV AUTO,FILT40HZ,TFER_OFF 3.005 IEEE C,@,A,0000,@,V,1000,@,I,0500,@,R,1,@,D,100,@,T,0,@,S,@; 3.006 HEAD [27][91]7m[27][91]5mLong settling time ..... Please wait 3.007 IEEE [D10000] 3.008 HEAD ÍÍ AC VOLTS TEST ÍÍ 3.009 IEEE [@1281] RDG?[I] 3.010 IEEE H,@ 3.011 ACC 2000 1000.0V 150P% 10P/ 3.012 MEME 3.013 MEMC V 90.0U #! Test Tol 60, Sys Tol 0.17, TUR 352.941 (>= 4.00). 4.001 DISP ÿ Connect the UUT and the 2262 as follows: 4.001 DISP 4.001 DISP ÿ NOTE: Use only high voltage cables 4.001 DISP 4.001 DISP ÿ[27][91]1m 727/205 TO 2262 4.001 DISP ÿ OUTPUT + (red) ÄÄÄÄÄÄÄÄÄÄÄÄ> 3300 V TAP 4.001 DISP ÿ OUTPUT - (black) ÄÄÄÄÄÄÄÄÄÄÄÄ> V TAP 4.002 DISP ÿ Connect the 2262 and the 1281 as follows: 4.002 DISP ÿ[27][91]1m 2262 TO 1281[27][91]m 4.002 DISP ÿ 110 V ÄÄÄÄÄÄÄÄÄÄÄÄ> INPUT-HIGH 4.002 DISP ÿ v ÄÄÄÄÄÄÄÄÄÄÄÄ> INPUT-LO 4.003 STD Yokogawa 2262 4.004 IEEE [@1281]ACV AUTO,FILT40HZ,TFER_OFF 4.005 IEEE C,@,A,3000,@,V,2000,@,I,0500,@,R,1,@,D,100,@,T,0,@,S,@; 4.006 HEAD [27][91]7m[27][91]5mLong settling time ..... Please wait 4.007 IEEE [D5000] 4.008 HEAD ÍÍ AC VOLTS TEST ÍÍ 4.009 ACC 2000.00V 0.2% 4.010 IEEE [@1281]RDG?[I] 4.011 IEEE H,@ 4.012 MEM* 30 4.013 MEME 4.014 IEEE H,@ 4.015 MEMC V 90.0U #! Test Tol 60, Sys Tol 4, TUR 15.000 (>= 4.00). 5.001 IEEE H,@[D3000] 5.002 IEEE C,@,A,3000,@,V,3000,@,I,0500,@,R,1,@,D,100,@,T,0,@,S,@; 5.003 IEEE [@1281]ACV AUTO,FILT40HZ,TFER_OFF 5.004 HEAD [27][91]7m[27][91]5mLong settling time ..... Please wait 5.005 IEEE [D5000] 5.006 HEAD ÍÍ AC VOLTS TEST ÍÍ 5.007 ACC 3000.00V 0.2% 5.008 IEEE [@1281]RDG?[I] 5.009 IEEE H,@ 5.010 MEM* 30 5.011 MATH M[1] = MEM 5.012 MEME 5.013 MEMC V 90.0U #! Test Tol 60, Sys Tol 6, TUR 10.000 (>= 4.00). 6.001 IEEE H,@[D3000] 6.002 HEAD {ÍÍ METER ACCURACY TEST ÍÍ} 6.003 HEAD {}ÍÍ METER ACCURACY TEST ÍÍ 6.004 IEEE C,@,A,3000,@,V,2800,@,I,0500,@,R,1,@,D,100,@,T,0,@,S,@; 6.005 IEEE [@1281]ACV AUTO,FILT40HZ,TFER_OFF 6.006 HEAD [27][91]7m[27][91]5mLong settling time ..... Please wait 6.007 IEEE [D5000] 6.008 HEAD ÍÍ AC VOLTS TEST ÍÍ 6.009 IEEE [@1281]RDG?[I] 6.010 MEM* 30 6.011 MEME 6.012 HEAD Meter scaling = 40 Volts per minor division. 6.013 MEMI Use keyboard to enter actual UUT reading in kVolts: 6.014 HEAD 6.015 MEME 6.016 MEMC V 30.0U #! Test Tol 30, Sys Tol 6, TUR 5.000 (>= 4.00). 7.001 IEEE H,@ 7.002 DISP Disconnect the test setup. 7.003 HEAD {} 7.004 HEAD {ÉÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ»} 7.005 HEAD {º AC CURRENT TEST º} 7.006 HEAD {ÈÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍͼ} 7.007 HEAD {}ÍÍ AC CURRENT TEST ÍÍ 7.008 JMP 8.001 7.009 EVAL 8.001 DISP Set the 240-C switches to 0,9,9,9,9,9. 8.002 DISP ÿ Connect the UUT and the 240-C as follows: 8.002 DISP ÿ[27][91]1m 727/205 TO 240-C[27][91]m 8.002 DISP OUTPUT + (red) ÄÄÄÄÄÄÄÄÄÄÄÄ> INPUT-HI (red) 8.003 DISP ÿ Connect the 240-C and the 1281 as follows: 8.003 DISP ÿ[27][91]1m 240-C TO 1281[27][91]m 8.003 DISP ÿOUTPUT LO (black) ÄÄÄÄÄÄÄÄÄÄÄÄ> INPUT I+ 8.004 DISP ÿ Connect the 1281 and the UUT as follows: 8.004 DISP ÿ[27][91]1m1281 TO 727/205[27][91]m 8.004 DISP ÿINPUT I- ÄÄÄÄÄÄÄÄÄÄÄÄ> OUTPUT - (black) 8.005 STD Clarostat 240-C 8.006 IEEE [@1281] ACI AUTO 8.007 IEEE C,@,A,3000,@,V,0500,@,I,0500,@,R,0,@,D,100,@,T,0,@,S,@; 8.008 DISP Adjust the 240-C decade switches for a UUT millammeter 8.008 DISP reading of 5 mA. 8.009 IEEE [@1281] RDG?[I] 8.010 IEEE H,@ 8.011 MEM* 1000 8.012 ACC 20 5.000mA 300P% 100P/ 8.013 MEME 8.014 MEMC mA 0.150U 60H #! Test Tol 0.15, Sys Tol 0.0035, TUR 42.857 (>= 4.00). 9.001 IEEE [D3000] 9.002 IEEE C,@,A,3000,@,V,0400,@,I,0509,@,R,0,@,D,100,@,T,0,@,S,@; 9.003 DISP Adjust the 240-C decade switches for a UUT millammeter 9.003 DISP reading of 4 mA. 9.004 HEAD ÍÍ AC CURRENT TEST ÍÍ 9.005 IEEE [@1281] RDG?[I] 9.006 IEEE H,@ 9.007 MEM* 1000 9.008 ACC 20 4.000mA 300P% 100P/ 9.009 MEME 9.010 MEMC mA 0.150U 60H #! Test Tol 0.15, Sys Tol 0.0032, TUR 46.875 (>= 4.00). 10.001 IEEE [D3000] 10.002 HEAD ÍÍ AC CURRENT TEST ÍÍ 10.003 IEEE C,@,A,3000,@,V,0300,@,I,0500,@,R,0,@,D,100,@,T,0,@,S,@; 10.004 DISP Adjust the 240-C decade switches for a UUT millammeter 10.004 DISP reading of 3 mA. 10.005 IEEE [@1281] RDG?[I] 10.006 IEEE H,@ 10.007 MEM* 1000 10.008 ACC 20 3.000mA 300P% 100P/ 10.009 MEME 10.010 MEMC mA 0.150U 60H #! Test Tol 0.15, Sys Tol 0.0029, TUR 51.724 (>= 4.00). 11.001 IEEE [D3000] 11.002 HEAD ÍÍ AC CURRENT TEST ÍÍ 11.003 IEEE C,@,A,3000,@,V,0200,@,I,0500,@,R,0,@,D,100,@,T,0,@,S,@; 11.004 DISP Adjust the 240-C decade switches for a UUT millammeter 11.004 DISP reading of 2 mA. 11.005 IEEE [@1281] RDG?[I] 11.006 IEEE H,@ 11.007 MEM* 1000 11.008 ACC 20 2.000mA 300P% 100P/ 11.009 MEME 11.010 MEMC mA 0.150U 60H #! Test Tol 0.15, Sys Tol 0.0026, TUR 57.692 (>= 4.00). 12.001 IEEE [D3000] 12.002 IEEE C,@,A,3000,@,V,0100,@,I,0500,@,R,0,@,D,100,@,T,0,@,S,@; 12.003 DISP Adjust the 240-C decade switches for a UUT millammeter 12.003 DISP reading of 1 mA. 12.004 IEEE [@1281] RDG?[I] 12.005 IEEE H,@ 12.006 MEM* 1000 12.007 ACC 20 1.000mA 300P% 100P/ 12.008 MEME 12.009 MEMC mA 0.150U 60H #! Test Tol 0.15, Sys Tol 0.0023, TUR 65.217 (>= 4.00). 13.001 HEAD {} 13.002 DISP {ÉÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ»} 13.002 DISP {º THIS COMPLETES THE VERIFICATION º} 13.002 DISP {ÈÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍͼ} 13.003 END #! T.U.R.s less than 4.00: 0 #! T.U.R.s estimated using RANGE value: 0 #! T.U.R.s not calculated (ASK- U): 0 #! T.U.R.s not computable at compile time: 0 #! FOR JUSTIFICATION REFER TO COMMENTS FOLLOWING EACH TEST IN THIS LISTING.